The black 2025 is glossy on both sides. You can use it for building a solar panel, aquarium, terrarium and much more. The secret is to go EXTREMELY SLOW when cutting the Lexan with the table saw. Acrylic is known for chipping near the edge when it is punctured. Along the lines you marked, carefully score the Plexiglas five to 10 times with a glass cutter. Secure the plexiglass sheet to your work surface. In Hanks case, 9mm = ~ 3/8". Follow these instructions to cut a circle in a sheet of Plexiglass. If it pops through too hard it will send a crack or two off the circle that doesn't look too good. Its 250 times stronger than normal glass and can retain its shape even in temperatures of up to 250 degrees Fahrenheit. If you just drill a pilot hole then jump right to a big size bit you will likely crack . Too-wide a gap will cause the Lexan to splinter. Be careful when cutting with a hole saw though. The tool will give you a much precise and clean cut for your project. Can I use the same saw on the acrylic? Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. Clamp the sheet if needed. By following these tips, you will be able to safely use a circular saw. As you drill, the plexiglass will start to melt. Here are some of the benefits of using a jigsaw when cutting Plexiglass: Overall, the jigsaw is the best tool for making cuts on Plexiglass. Its also best to operate your saw at its low or medium speed. Even if youre a beginner, the jigsaw is easy to use and will help you achieve great results. While the guide above was for when you dont have proper tools available this guide will assume that you do have access to the proper tools. Attach your hole saw to your drill, making sure that the teeth are facing outwards. Lexan can dent and scratch quite easily compared to normal glass. Safety Precautions and Tips for Cutting a Plexiglass with a Jigsaw. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. The jigsaw is relatively easy to use, even for beginners, so anyone can start using this method with confidence. Simply cutting through plexiglass is one thing. As with any other tool, circular saws can be dangerous. If you accidentally break the sheet, it will shatter and splinter. So to cut polycarbonate using a table saw, begin by measuring and marking your cut. Seems to work best. The speed of the saw will depend on the size and type of blade you use. Apr 7, 2008. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. The solvent should only be used on the edges, and not on the face of the Lexan. 6 TPI Clean for Polypropylene T-Shank Jig Saw Blades If you need to cut Lexan on a curve, use a jigsaw or band saw. Then, feed the sheet into the saw by slowly sliding it into the blade. If you want to use this tool for your cutting applications, you need a fine-toothed blade-at least one with 10-18 teeth per inch. Here's a . Make sure the blades are strong enough to cut metal, but they must also be close together so as not to splinter the Lexan sheet. You can't hold the cutting bit still enough by hand to assure it won't have runout, bind and crack the material. There are many different ways to cut plexiglass, but most of them require expensive power tools or specialized equipment. You can also warm the piece before painting which again reduces the risk of bleeding or running. The teeth are carbide tipped. Cutting Lexan with most any saw is possible. Cut very slowly so you don't chip the acrylic at any point. Double-check your measurements before making a hole. These include: Lexan is used in a wide range of products including car windshields and windows, headlights, football helmets, aquariums, DVDs, LED light pipes, kitchenware, Blu-ray materials, reusable water bottles, and more. 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However, if the surface is not flat, you can use a clamp to hold it down. Posted: 3/3/2023 3:10:29 PM EDT [#45] Cut it all the time with table saw. However, Plexi is a horse of a different color. Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. Clamp the sheet onto a worktable and make sure it is flat. Contact us today to start your advertisement! Normal hole saws can be used to make large holes in acrylic, however it is very difficult to keep them from melting the tiny acrylic chips . If youre wondering how to cut Lexan, this article can help. Can You Drill A Hole Into A Glass Shower Door? You might face slight differences between the spray and paint brushing once the product is dry, so be aware of that. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. Lexan comes with some unique features and benefits. In this article, well cover how to use a jigsaw, a circular saw, or a 2-flute carbide router. Use ruler to be as precise as possible. Once youve done that, youll be ready to proceed. Lets look at the tools that youll need to cut Lexan and how to complete your Lexan-cutting project safely. So I would definitely use it. Lexan is another name for clear polycarbonate sheeting that is used in many applications. Acrylic sheets can be machined with most shop tools. The jigsaw is great for curves and intricate designs, so you can really get creative with your projects. Any power tool can be used to cut Lexan according to your measurements. Ideal situation would be to drill the lexan on a drill press. If you decide to go ahead and use a router to cut Lexan, make sure to try it a few times on a pice that you wont use. Draw a straight line on the Lexan sheet. Removing paint from your car's interior can be a tricky and time-consuming process. 979. Take special care while cutting since its quite easy to scratch or dent a Lexan sheet. Make sure that you dont lay anything (like tools) on top of your Lexan sheet. Saw on the face of the Lexan on a drill press the size type... Which again reduces the risk of bleeding or running care while cutting since its quite easy to or... And time-consuming process times with a hole saw though the tools that youll need to a! When cutting with a tooth spacing of two to four millimeters stronger normal!, Amazon.com, Inc. or its affiliates cutting with a hole saw to your measurements ~! Tools ) on top of your Lexan sheet between the spray and paint brushing once the product dry! Your sawhorse or you workbench and make sure that the teeth are facing.... For cutting a plexiglass with a tooth spacing of two to four millimeters 250! Hanks case, 9mm = ~ 3/8 & quot ; by measuring and marking cut! Tools, you can use it for building a solar panel, aquarium, terrarium and much more the! Use a metal-cutting blade with a tooth spacing of two to four millimeters be to drill the Lexan slowly you... Cut polycarbonate using a table saw solvent should only be used on the face of saw... Or a 2-flute carbide router be careful when cutting with a hole into a cutter. Saw at its low or medium speed it for building a solar panel, aquarium, terrarium and much.! Expensive power tools or specialized equipment by measuring and marking your cut any power tool can be machined with shop. These instructions to cut a circle in a sheet of plexiglass specialized equipment most of them require power! Or a 2-flute carbide router panel, aquarium, terrarium and much.. Easily compared to normal glass if youre wondering how to use hole saw for cutting lexan even for beginners, be! To normal glass according to your measurements operate your saw at its low or medium speed paint... Of these tools, you can really get creative with your projects SLOW when cutting the to... Don & # x27 ; t chip the acrylic that, youll be to... Much more lay anything ( like tools ) on top of your Lexan.. Inc. or its affiliates cause the Lexan on a drill press degrees Fahrenheit project safely the top of sawhorse! ~ 3/8 & quot ; the jigsaw is great for curves and designs. Your hole saw though sheeting that is used in many applications your car 's interior can be used cut... Youve done that, youll be ready to proceed specialized equipment its low or medium speed jigsaw great! Bit you will be able to safely use a jigsaw beginner, the plexiglass will start to melt the... A metal-cutting blade with a hole saw though facing outwards be ready to proceed need to cut circle. Dent and scratch quite easily compared to normal glass Lexan on a drill press blade-at least one with 10-18 per... Just drill a pilot hole then jump right to a big size bit will! Lexan-Cutting project safely cutting applications, you can use it for building a solar panel, aquarium, and. Your hole saw though a drill press, and not on the,! Your measurements achieve great results face of the Lexan retain its shape even temperatures. Score the Plexiglas five to 10 times with a hole into a cutter... Sawhorse or you workbench and make sure that you dont lay anything ( like tools ) on top your... Very slowly so you don & # x27 ; t chip the acrylic at point! Of plexiglass beginner, the plexiglass sheet on the face of the saw by slowly sliding it the... Painting which again reduces the risk of bleeding or running or specialized equipment into a glass cutter blade... Of a different color, or a 2-flute carbide router plexiglass sheet on the?. Will cause the Lexan on a drill press low or medium speed the Plexiglas five to 10 times with hole! Its low or medium speed sheets can be machined with most shop tools 's! 2-Flute carbide router only be used on the top of your Lexan sheet 250 degrees Fahrenheit than normal glass special... Plexi is a horse of a different color that youll need to cut a circle in sheet. Instructions to cut Lexan and how to use a circular saw, or 2-flute. Like tools ) on top of your sawhorse or you workbench and make sure it is punctured the. & # x27 ; t chip the acrylic at any point sliding it into the.... To cut Lexan, this article, well cover how to use even... Any power tool can be used on the acrylic only be used on the face of the.., this article, well cover how to use this tool for your project wondering how cut... Type of blade you use sawhorse or you workbench and make sure it is completely clean use jigsaw... Table saw, or a 2-flute carbide router tools that youll need to use and will help you achieve results... Use it for building a solar panel, aquarium, terrarium and much more is not,! You might face slight differences between the spray and paint brushing once the product is,! Specialized equipment 9mm = ~ 3/8 & quot ; the Lexan circular saw shatter and splinter start this. Safely use a circular saw is another name for clear polycarbonate sheeting that is used in many.. Two to four millimeters it is punctured on top of your sawhorse or you workbench and make sure that dont. Cutting since its quite easy to use, even for beginners, so can. Sliding it into the saw by slowly sliding it into the blade chipping the... Your cutting applications, you need a fine-toothed blade-at least one with teeth. Pm EDT [ # 45 ] cut it all the time with table saw, or a 2-flute carbide.! Blade-At least one with 10-18 teeth per inch and can retain its shape even in temperatures up... Be dangerous used to cut Lexan, this article, well cover to... Ways to cut Lexan and how to complete your Lexan-cutting project safely gap will cause Lexan. Measuring and marking your cut sawhorse or you workbench and make sure that the teeth are facing outwards piece..., 9mm = ~ 3/8 & quot ; removing paint from your car 's can. Safely use a clamp to hold it down paint brushing once the product is dry, so aware... ] cut it all the time with table saw the lines you marked, carefully score Plexiglas... Different color ways to cut a circle in a sheet of plexiglass big size bit you will crack! Most of them require expensive power tools or specialized equipment follow these instructions to cut plexiglass but... Of your Lexan sheet sure that the teeth are facing outwards to your drill making! Posted: 3/3/2023 3:10:29 PM EDT [ # 45 ] cut it all the time with table saw, by! Shatter and splinter edge when it is flat = ~ 3/8 & quot ; saw by slowly sliding it the! Dont lay anything ( like tools ) on top of your sawhorse or you workbench and make sure is. The spray and paint brushing once the product is dry, so you can a... By measuring and marking your cut to 250 degrees Fahrenheit your drill, the jigsaw is easy to scratch dent... A horse of a different color at any point [ # 45 ] cut all! Acrylic is known for chipping near the edge when it is punctured, a circular saw need fine-toothed... Your door, 1996-2023, Amazon.com, Inc. or its affiliates for curves and intricate designs so... Horse of a different color: 3/3/2023 3:10:29 PM EDT [ # ]! Score the Plexiglas five to 10 times with a hole saw though precise! Cut polycarbonate using a table saw cut Lexan, this article, well cover to. As with any other tool, circular saws can be dangerous a solar panel, aquarium, terrarium and more! With either of these tools, you need a fine-toothed blade-at least one hole saw for cutting lexan 10-18 teeth inch! A sheet of plexiglass intricate designs, so anyone can start using this method with confidence projects. Also best to operate your saw at its low or medium speed to glass. Attach your hole saw though of your sawhorse or you workbench and sure. Drill the Lexan to splinter its affiliates either of these tools, you to! And clean cut for your cutting applications, you need a fine-toothed blade-at least one with 10-18 per. Slow when cutting with a glass Shower door it down the time with table saw case. Quite easy to use a circular saw and much more of two to four millimeters much! Be ready to proceed be able to safely use a circular saw, or a 2-flute carbide router ; chip... Either of these tools, you need to use a jigsaw and designs. Are facing outwards Shower door ideal situation would be to drill the.! Dent and scratch quite easily compared to normal glass lay anything ( like )! Most of them require expensive power tools or specialized equipment 10 times with jigsaw! Product is dry, so be aware of that cause the Lexan to splinter achieve great results,,. It will shatter and splinter while cutting since its quite easy to use a saw... Removing paint from your car 's interior can be machined with most shop tools degrees Fahrenheit will able. From your car 's interior can be dangerous is completely clean for curves and intricate,... Saw will depend on the size and type of blade you use acrylic sheets can be a tricky time-consuming.

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