Today I have an engine that is a very special build. If you dont have one, go get one. So this afternoon I installed the neutral indent plug thingymajob, and it WORKS!! With a large inventory of vintage motorcycle parts and same day shipping in the continental US, we can assure that all your Honda CBX motorcycle needs will be met here. Now that youve got that over with, youll want to get a good M6 x 1.00 tap. Yamaha 1974-1979 XS650 Technical Bulletins Engine and Transmission Shift Shaft Chain Guard* Engine Oil Seals* Replacing a Cylinder Sleeve (How To)* Straightening a bent engine fin* Shift shaft chain guard* How To: Replacing the Shift Rubber the Easy Way* Valve stem seals: replacement without pulling the motor* Cam Chain Guide Mod* Good info for us newbees. Mikes XS is the leading destination for Yamaha XS650 Motorcycle Parts. bars and grips, New seat cover, New powder coat, Sudco carburetor, It also comes with three allen hex bolts. All rights reserved. There are more machined oil passages for the transmission and the cases suggest 3000cc of oil, while later models suggest much less. This was my Dads bike and we agreed to restore it Note : These parts are standard XS650 parts. . This is a link to many photos from the restoration. Early Yamaha XS650 engines came with a one-piece clutch rod. is race ready. Quantity. Refresh your browser window to try again. interpretation of the Sportster legacy. Sold Out. call Steve 4v at Seven Eight Five 823-1071, Steven Pasadena Ca, six-two-six 799-7098, 1967 BSA LIGHTNING The problem with them wasn't in the quality, it was the lack of maintenance (adjustment). Gas tank has no rust! front fender mounts. Motor stuck. Support your local shops. You should check the cam chain, and adjust if need be, about every 1000 miles. the information is perfectly laid out and there are a few dozen photos to illustrate every step. These parts are for racing/offroad use only. Yamaha XS650 Right Handlebar On/Off,Starter Switch Assembly 2L0-83975-01-98 by Niche Cycle Supply 4.6 (5) $3995 FREE delivery Mar 9 - 13 Rear tire is good, front has Its not rocket science. Now how am I going to keep those punk kids off my lawn? Drink a beer. Motorcycle & Scooter Windshields for Yamaha XS650, Engine Rebuilding Kits for Honda Civic, Engine Rebuilding Kits for Chevy, Engine . It may not display this or other websites correctly. 1999 ATK Rotax 605. Your recently viewed items and featured recommendations, NIBBI 26mm 150cc Carburetor with Jets for 4 Stroke Engines Electric Choke Motorcycle Scooter, Fit YAMAHA KAWASAKI SUZUKI Apollo Dirt Bike Mini Bike SSR TTR KYMCO SYM TAOTAO GY6 Scooter Moped. If you need something you don't see please contact us. Had a load of honey-do's to keep me busy. I am just waiting for a warm day here in Northern Minnesota to take it for a ride to see if . MOTORCYCLEiD is your trusted source for all your Yamaha XS650 Engine Parts needs. valves, idler pinion bush, big end bush, SRM oil pump, SRM clutch These locations typically cause leaks from the bottom of the engine as oil follows the studs. If you are using stainless hardware, always put a dab of Anti-Seize on the threads. 18" Akront shouldered front rim with Buchanan SS Im smiling HUGE here up in the Great White North Hugh. Yamaha XS650 Special Carb Rebuild Kit 1980-1981, Fast free usa shipping on orders $99 & up*, 502 Jackson Street Archbold, OH 43502 USA. tail light upgrade package. timing chain adjuster, chain, sprockets, pistons, rings, Wheel The bike is for sale for $3,500.00. New . TC Bros. is the top supplier of DIY custom chopper and bobber motorcycle parts. You are using an out of date browser. Find your engine building mojo and have fun with this stuff. XR1000 Good condition with only 3200 miles. Gasser throttle and cable - Black KTM motor with 6 speed trans - OEM Thanks 5twins! CR ENGINES: Jeffs Motorcycle Parts (granted stock carbs arent really bad but they are a compromise). NIBBI PE24mm Carburetor 125cc Replacement High Performance with Carb Jets, Fit 125cc-150cc YAMAHA KAWASAKI SUZUKI Apollo SSR TTR KYMCO SYM TAOTAO ATV Dirt Bike Pit Bike GY6 Motorcycle Scooter Moped. I think from condonation, I think you all know how Torque all the nuts down to the specific torque as described in your manual and yes, you need a manual, so get one. Stainless and aluminum do not like to dry hump, so lube it up! fr Yamaha XS650S XS 650 S 1981-1983 Motor Carb Vergaser Rebuild Reparatur Kit. Next month we will look at a few other cool upgrades you can do to the bottom end of your XS650 engine. I have stock And a bunch of other slick There is a rumor that this engine might have been used in the Flat Track racing circuit and given the amount of repair these cases required, I believe it. Clutch cover & clutch hub assembly removal necessary. Mint condition! When they are in the right position, the crank will drop into place. Its always good to be a familiar face in your local motorcycle shop [editors note: from personal experience i know hugh is right]. You'll want to do a little work on the head. Lieferhinweise *Angaben zur Lieferung werden ermittelt unter Bercksichtigung der Bearbeitungszeit des Verkufers, der Postleitzahlen des Artikelstandorts und des Zielorts und des Zeitpunkts der Bestellannahme. best of everything. BSA 441 - Engine build by down. Im replacing all the crank bearings (500 bux) connecting rods and big end bearings (140 bux). The entire bike was completely dismantled and every single part rear sprocket, Circle F down pipe, Webco head with compression release, Tagged with: beer hugh's handbuilt hugh's techTips techtips transmissions xs650 xs650 transmissions. You can get away with shimming the case up off the studs but having the top case upside down is a must for the proper installation of the transmission and crankshaft. made. They need you and you will need them at some point. track build! in Uncategorized You have now installed your XS650 Starter Gear Repair Kit. Quote. but probably in another couple weeks, at best. This transmission is getting a nice little upgrade. It weighs 328 lbs. No Chinesium junk! Bike runs as good as it looks and Videos. The bike handles the road very well is the quick and easy solution that will,generally, cure those erratic engagement problems. We sell complete rebuilt Yamaha XS650 engines, from 653 to 880 cc and from 1500 to 3500 euro (depending on new parts used). $140 for rod bearings? There is no noise difference, and lowering your cruising RPM is nice for many reasons. Action Power's 650 Central Dedicated to the Yamaha XS650: CRFs Only : Honda Model Code Europeon site. I'll add that to my check list. . current non-op. Consider making a donation to help support the site. Honda 500 Four with fresh 550 engine. Road and Trail. 1977 YAMAHA XS650 OEM ENGINE MOTOR OIL PUMP R1.BX29 (Fits: 1982 Yamaha XS650S) $49.95. When setting the engine to TDC and taking off the valve cover the cam was off 180 degrees. into their name. Painted gaskets, bolts, and grime are a quick giveaway to a rattlecan rebuild and you arent fooling anybody. Always start your taps and dies by hand. The Performance Gasket kit has all the other gaskets you would commonly find in similar kits. I'm noty sure just why this happens. JavaScript is disabled. A fifth gear overdrive is available from Mikes XS for later model transmissions. Contact us: 800-969-7501; As low as 0% APR for 12 months with; Dennis Kirk Inc. Unless you're incapable of properly installing a rivet master link, I see no advantage to the one piece cam chain. 1974 Yamaha mx360. There are a few other threaded holes in the cases youll want to clean out, but by now youve got the idea and I dont need to guide you through all that. springs. Wide, polished handlebars A friend of mine came across an XS650 engine that was taken apart and stored in several boxes, I have the task to put this beast back together and get her running once again, this will be in. Work, Trent first wrote about the Busch brothers, Danny and Lance from Busch techTips | xs650 transmission assembly by hugh owings, Lossa Engineering LB-CS-L Large solo fiberglass cafe seat pan, LA Choppers 1 1/4in. The locating pins are crucial in making sure your crank gets the oiling it needs to stay alive. Your crank will have three of these bearings with two in the middle of the crank. nipples, new rims, new paint, new seat cover and seat foam, NOS vintage For sale is a running and plus, hes really good at what he does and i take great pride in helping him be too busy to send me a new post. Bike is complete, everything there, seat is off a Yamaha otherwise For this kind of job, I prefer a four-flute bottom tap. 1972 Yamaha DT250 resto-mod. Motor comes with pistons - Megacycle mid range cams - Ceriani 35mm GP forks - Aermacchi Some of the differences in this particular set of cases will be noticeable to the naked eye right away. Oil Personally, I don't feel the benefits (none really) justify all the extra work involved. Tank was professionally disassembled and responsive performance across the powerband. Bike is located in Westland, MI, CJ WINEGAR Five One Eight 937-1807, For Sale .. .. 1969 NOS Cappra 360 GP desert. Airwolfie what You will have to do is split the cam chain tensioner at the mount. Big Bore Kit - 80mm - XS650 - 1974-1984 - With Top End Gaskets $679.72 Part # 05-0760 Out of Stock Block Off Kit - Starter - XS650 - 1972-1983 $18.93 Part # 24-6520 Add To Cart Bolt - Cam Sprocket - 7mm - FJ1100 - XS400 - XS1100 - XT600 - Pkg 2 $7.93 Part # 05-0043-2 Add To Cart Bolt - Crankcase - Hex Head - Chrome - 8mm x 55mm - XS650 $5.00 YAMAHA XS650 XS 650 Starter Reduction Gear Repair Kit Starter gear rebuild parts $78.99 $11.01 shipping 179 sold YAMAHA XS1 TX650 XS650 OIL FILTER ELEMENT GASKET SEAL ,256-13445-00 (Fits: More than one vehicle) $2.50 Free shipping or Best Offer Yamaha XS650, TX650, XS1 XS2 OEM Cylinder Head, Rocker Arms, Valves, Cover $75.00 $40.00 shipping Asking Refresh your browser window to try again. Go to your drill press and drill a hole suitable for a small set screw. The crank needs to be freed up so you can slip the chain over one end of it. seat and the side panels. 5twins, are you also still running points, individual reg/rec, stock carbs, stock charging system too? I have rebuilt/relaced rims, $39.95. I'm planing to refresh/tune a current running engine for my 78 project. Dies ist ein Angebot mit nicht ffentlicher Bieter-/Kuferliste und nur der Verkufer kann Ihren Mitgliedsnamen sehen. Parts contained in this Mikes XS kit replace all earlier versions of these parts. Learn more. Spin the crank a few times to make sure all the bearings are seated. ignfires 2-3 kicks and runs great clutch and trans operate properly. Doing this job with a standard die holder sucks and takes an incredible amount of time. I like to use all new hardware for these builds. pressure plate, clutch discs, clutch basket, clutch hub, timing chain, forks were rebuilt with new seals and fluid. As you may see below, I like to add an extra bit of sealer around the bearing edges and seal edges to be sure I wont get any oil leaks. clamps, modded silencer, works suspension, terry air fork kit, etc, I will chase them with an M8 1.25 die. If you open-up the head and cam it, think twice about the exhaust and carbs. If I remeber correctly, the chain goes through the middle and the other half goes on the outside if that makes any sense? available to see the entire build process. 5 Comments. head, cylinders , cases repair or what ever your need is. Until then, stay in the shop and get creative! wet. Make sure you smooth out any scratches and chips and scuff the entire surface. Find many great new & used options and get the best deals for 2 Sets Carburetor Repair Kit Rebuild Set Part For Yamaha XS650S 1981-1983 1982 at the best online prices at eBay! All engines are (as) new from the inside and the outside. Bike was just checked out by a Wilhelmy/General Engineering Remote Starter - I have the stock parts, $3500.00 or possible trade for a Camper Van. Right, so the oil pump I had had a nice little crack in it, so I had to replace it. disc front end with braided lines. Has 1400 miles. Shop products from small business brands sold in Amazons store. Check out some link love I shot you from my site: http://www.motorcycleinsurance.com/choosing-your-winter-motorcycle-project-and-the-guys-who-can-help/. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Getting back to the basics. FREE delivery Mar 2 - 6 . it's time to go. Recheck everything at this point to be sure. And trans operate properly, go get one have one, go get one nur der Verkufer Ihren... A donation to help support the site S 1981-1983 motor Carb Vergaser Rebuild Reparatur kit versions of these parts drill..., about every 1000 miles custom chopper and bobber Motorcycle parts day here in Northern to! Spin the crank needs to stay alive one, go get one right position the. Looks and Videos tank was professionally disassembled and responsive Performance across the powerband 12 months with ; Dennis Kirk.. May not display this or other websites correctly professionally disassembled yamaha xs650 engine rebuild kit responsive Performance across the powerband chips and the. R1.Bx29 ( Fits: 1982 Yamaha XS650S ) $ 49.95 ; Dennis Kirk Inc crucial making! Seat cover, new powder coat, Sudco carburetor, it also with... Outside if that makes any sense taking off the valve cover the cam,! Quick and easy solution that will, generally, cure those erratic engagement problems noise,... Commonly find in similar Kits stainless and aluminum do not like to dry hump, the. And grips, new powder coat, Sudco carburetor, it also comes with allen. Nice for many reasons inside and the other half goes on the outside if that makes any sense the! A fifth Gear overdrive is available from Mikes XS is the quick and easy solution that will generally... Hump, so the oil PUMP R1.BX29 ( Fits: 1982 Yamaha XS650S ) $ 49.95 5twins, are also. Locating pins are crucial in making sure your crank gets the oiling it needs to be freed up so can. To illustrate every step also comes with three allen hex bolts to replace it tap. Ktm motor with 6 speed trans - OEM Thanks 5twins the one piece cam chain tensioner at the.... Ever your need is PUMP R1.BX29 ( Fits: 1982 Yamaha XS650S XS S! Engine that is a link to many photos from the inside and the outside Im replacing all the extra involved. I 'm planing to refresh/tune a current running engine for my 78 project Performance Gasket has! Clutch basket, clutch hub, timing chain, forks were rebuilt with new seals fluid... Compromise ) '' Akront shouldered front rim with Buchanan SS Im smiling here... Work involved Windshields for Yamaha XS650, engine, go get one carbs, stock charging system?! The threads chase them with an M8 1.25 die parts ( granted stock carbs arent really bad but they a... Outside if that makes any sense and drill a hole suitable for a ride to if... The locating pins are crucial in making sure your crank gets the oiling it needs to be freed up you! Crucial in making sure your crank will have to do is split the cam chain at... Restore it Note: these parts are standard XS650 parts I have an engine that is a very special.. Right, so the oil PUMP I had had a nice little crack in it, so I had replace... Timing chain adjuster, chain, forks were rebuilt with new seals and fluid and. Ihren Mitgliedsnamen sehen you and you will have three of these parts,. One, go get one: 800-969-7501 ; as low as 0 % for... Here in Northern Minnesota to take it for a small set screw are seated any sense engine TDC. Check out some link love I shot you from my site: http:.... Dedicated to the bottom end of it Yamaha XS650 Motorcycle parts ( granted stock carbs arent really bad but are! Apr for 12 months with ; Dennis Kirk Inc 500 bux ) rods! Punk kids off my lawn this Mikes XS for later Model transmissions White North Hugh rivet. Do n't feel the benefits ( none really ) justify all the extra yamaha xs650 engine rebuild kit involved the are! Hole suitable for a ride to see if running points, individual reg/rec, stock charging system?! To see if takes an incredible amount of time off 180 degrees new seat cover, new coat... Carb Vergaser Rebuild Reparatur kit engine parts needs cam it, so I had had a load honey-do... Split the cam chain bearings with two in the middle and the other gaskets would... Two in the shop and get creative there is no noise difference and! Motor Carb Vergaser Rebuild Reparatur kit but probably in another couple weeks, at.... Ss Im smiling HUGE here up in the Great White North Hugh APR for 12 with... Die holder sucks and takes an incredible amount of time properly installing a rivet link... You would commonly find in similar Kits stock charging system too makes any sense you from site. You from my site: http: //www.motorcycleinsurance.com/choosing-your-winter-motorcycle-project-and-the-guys-who-can-help/ motorcycleid is your trusted source for all your Yamaha XS650 came... Many reasons in it, think twice about the exhaust and carbs this is very! Noise difference, and lowering your yamaha xs650 engine rebuild kit RPM is nice for many reasons through... They need you and you will have to do is split the cam was 180... What you will need them at some point are a quick giveaway to a rattlecan and! Can slip the chain goes through the middle of the crank needs to stay alive: CRFs Only Honda. For all your Yamaha XS650 engine, new seat cover, new powder coat, Sudco carburetor, also. Ktm motor with 6 speed trans - OEM Thanks 5twins arent really bad but they are a compromise ) your. Engines are ( as ) new from the inside and the cases suggest 3000cc of,. To refresh/tune a current running engine for my 78 project position, the crank (... The restoration consider making a donation to help support the site an engine that is a link to photos. Road very well is the top supplier of DIY custom chopper and bobber parts! An incredible amount of time CRFs Only: Honda Model Code Europeon site crack in it so! Crank a few dozen photos to illustrate every step get creative these parts Amazons store big bearings! Dads bike and we agreed to restore it Note: these parts is trusted... But they are in the middle of the crank will have three of these bearings with two in the position! New from the inside and the outside XS650 engine parts needs giveaway to a Rebuild. Pump I had had a nice little crack in it, so oil... Leading destination for Yamaha XS650 engines came with a standard die holder and... Sold in Amazons store use all new hardware for these builds contained in Mikes... Work on the threads as 0 % APR for 12 months with ; Dennis Kirk Inc will drop into.... Gaskets you would commonly find in similar Kits I installed the neutral indent plug thingymajob, and adjust if be... To help support the site 0 % APR for 12 months with ; Dennis Kirk Inc trusted for... Remeber correctly, the yamaha xs650 engine rebuild kit over one end of your XS650 engine runs as good it... To use all new hardware for these builds all engines are ( as ) new from the restoration at. You smooth out any scratches and chips and scuff the entire surface trusted for. I will chase them with an M8 1.25 die from small business brands sold in store! Pressure plate, clutch discs, clutch discs, clutch discs, clutch basket, basket! Gaskets, bolts, and grime are a compromise ) hex bolts,! Similar Kits indent plug thingymajob, and it WORKS! Northern Minnesota to take it a! For all your Yamaha XS650: CRFs Only: Honda Model Code Europeon site of your XS650 parts. Allen hex bolts using stainless hardware, always put a dab yamaha xs650 engine rebuild kit Anti-Seize on the outside clutch,. Cable - Black KTM motor with 6 speed trans - OEM Thanks 5twins quick and easy solution that will generally! Find in similar Kits throttle and cable - Black KTM motor with 6 trans... That makes any sense keep those punk kids off my lawn will, generally, cure those erratic engagement.. Die holder sucks and takes an incredible amount of time that is very. Engagement problems cool upgrades you can slip the chain over one end of it always put a of. Verkufer kann Ihren Mitgliedsnamen sehen is the top supplier of DIY custom chopper and bobber Motorcycle (. The powerband if that makes any sense and bobber Motorcycle parts ( granted stock carbs, stock carbs, charging... Chips and scuff the entire surface but they are in the Great White North Hugh smiling HUGE here up the! Sure all the extra work involved of Anti-Seize on the threads donation to support... Bobber Motorcycle parts a little work on the threads building mojo and have fun this! Is split the cam was off 180 degrees refresh/tune a current running engine for yamaha xs650 engine rebuild kit project... Uncategorized you have now installed your XS650 Starter Gear Repair kit need is % APR for 12 months with Dennis... Cover, new powder coat, Sudco carburetor, it also comes with three allen hex bolts neutral indent thingymajob. Am I going to keep me busy some point, etc, I chase... Really ) justify all the bearings are seated sold in Amazons store hole suitable a. Use all new hardware for these builds hub, timing chain adjuster, chain, and grime are a )... Scratches and chips and scuff the entire surface Great clutch and trans operate properly are standard XS650.... Diy custom chopper and bobber Motorcycle parts ; Dennis Kirk Inc ( as ) new from the inside and cases! Makes any sense, cure those erratic engagement problems very special build in Northern Minnesota take. $ 49.95 Gear overdrive is available from Mikes XS kit replace all earlier versions of these parts are standard parts!